Lakeland Dairies
Location
Cavan
Industry
Dairy
Client
Lakeland Dairies
Project Summary
We partnered with Lakeland Dairies to modernise their processing plant’s mechanical systems, improving operational efficiency, reliability, and energy performance. Our team delivered a complete solution, including equipment upgrades, piping systems and automation support, ensuring minimal downtime and compliance with strict food safety standards.
Location
Cavan
Industry
Dairy
Client
Lakeland Dairies
Case Study
Challenges / Client Needs:
Lakeland Dairies needed to meet rising production demand with infrastructure that was showing its age. The plant was experiencing:
Limited intake capacity due to existing pipework constraints
Higher maintenance burden and risk of unplanned downtime
Pressure to improve energy efficiency and overall system performance
Our Approach / Solution:
After a detailed site assessment, we delivered a phased upgrade programme focused on capacity, reliability, and efficiency—anchored by a major intake extension:
Extended milk intake with over 4 kilometres of 4” stainless pipework, increasing transfer capability across the site
Replaced high-capacity pumps and compressors to improve process reliability
Installed energy-efficient HVAC and refrigeration upgrades to reduce running costs
Retrofitted and rationalised sections of the piping network for better flow and easier maintenance
Supported integration with existing automation for monitoring, control, and operational visibility
Results / Achievements:
Drastically extended milk intake capability through 4km+ of 4” pipe installation
15% improvement in overall plant efficiency
Reduced energy consumption and ongoing operational costs
Minimal downtime during live works through phased delivery and tight coordination
Enhanced compliance with hygiene, safety, and food-grade standards
